Works: Plot F-2, MIDC Badlapur,
Dist Thane , Mumbai, Maharashtra, India PIN - 421503
GST - 27AACFJ7761M1ZU
+91-251-2691550
(+91251)-2690 120 / 2691 420
COMPLETE DESIGN, SIMULATION, AND CALCULATIONS FOR AUTOCLAVE OPERATIONS
At John Galt, we specialize in the design and simulation of advanced autoclave systems tailored to meet diverse industrial needs. Our state-of-the-art design capabilities leverage cutting-edge simulation software to optimize performance, ensuring efficient operation under high pressure and temperature conditions. We meticulously analyze each component to enhance safety and reliability, meeting strict industry standards. Our team of experts collaborates closely with clients, providing customized solutions that integrate seamlessly into existing processes. With a commitment to innovation and quality, we deliver autoclaves that not only enhance production efficiency but also ensure superior product integrity.
GANTRY SYSTEM TO MOVE MATERIAL FROM STORAGE/PREHEATING TO AUTOCLAVE
We can design, manufacture, install and commission trolleys and gantry systems, including wiring
CLAMPING ARRANGING WITH HYDRAULIC CYLINDERS, POWER PACKS
We are able to provide synchronisation to clamp the high pressure operations, making it safer for all
HIGH PRESSURE AUTOCLAVES UP TO 400 BAR
Ideal for Ceramic and Glass, Pharmaceutical, Rubber and Plastics Industries
PRODUCT RANGE
BOILERS
STAINLESS STEEL BOILER
Made for M/S BSES Rajdhani Power Limited under Larsen and Toubro
BOILER
Made for M/S Navin Fluorine Limited under M/S Larsen & Toubrio
PRODUCT RANGE
STORAGE TANKS
200 KL LPG HORTON SPHERE
Made for Bangladesh client, under M/S Optech Engineering Pvt Ltd
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Ability to fabricate tanks made of Mild Steel, Aluminum, and Stainless Steel all grades
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Up to 500kl tanks handling capacity
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In house hyrdraulic, pneumatic, LPT testing capability
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6mm - 40mm thickness handling capacity
PRODUCT RANGE
SHELL AND TUBE TYPE HEAT EXCHANGERS
MATERIAL OF CONSTRUCTION
SPECIFICATIONS
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Austenitic Stainless Steel (All 300 series)
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Carbon Steel
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Hastelloy*
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Monel*
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Cu-Ni Alloys
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Duplex
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Alloy Steel
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Inconel*
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Nickel 200
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Titanium
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Super Duplex
Shell diameter
Shell thickness
Overall length
Tube sheet thickness
Max pressure
Heat Transfer area
Maximum weight
- Up to 5000mm
- Up to 40mmn
- Up to 40 meters
- Up to 1 meter
- 300 bar
- 1 meter - 3000m2
- Up to 300MT
PRODUCT RANGE
HEATERS
HP HEATER
Andhra Pradesh Power Development Company Limited (APPDCL) Through Larsen & Toubro Limited
HP STEAM SUPERHEATER
Kellogg, Brown & Root Engineering (KBR) Through Larsen & Toubro Limited
HEATER
Vikram Sarabhai Space Centre (VSSC)
Through Larsen & Toubro Limited
LP HEATER
Coastal Gujarat Power Limited (CGPL)
Through Larsen & Toubro Limited
OUR
FACILITY
INFRASTRUCTURE
Capacities :
2 fabrication units ~11600 sq meter + 1 machine shop Maximum weight of job handled – 300 MT Over 20 E.O.T Cranes (10MT and 25MT capacity)
Bay width -22 mts, length - 75 mts, height up to 14 mts
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Application :
Ability to simultaneously execute several projects at a time, with segregation of area based on materials of construction
DESIGN
Capacities :
Best in industry partners having thermal, mechanical design. Software used – HTRI, PV Elite, AutoCAD
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Application :
Quick, dependable and efficient design available
CUTTING
Capacities :
CNC Plasma Cutting M/c – 11000 X 3000mm travelling, SS Cutting up to 75mm thickness with bevel cutting
Gas and Plasma Cutting machine – 100mm thickness in SS
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Application :
Profile cutting of plate, baffle cutting, tube sheet cutting, bevel cutting of plate
ROLLING
Capacities :
Faccin HAVS – 3170 – Hydraulic Plate rolling machine – 3000mm width * 80mm thick
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Application :
Shell / Cone/ Pad Plate rolling
DRILLING
Capacities :
CNC Deep Hole BTA Drilling M/C from Korea – 400*2000*1000 deep, 10 to 80 dia
Radial Drilling Machine – 12 nos up to 2500mm arm length * 1500 mm height, Max hole 125 ‘O’
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Application :
Tubesheet drilling up to 1000mm deep with F3 Finish Drilling and reaming of tube sheet, baffle plates, channel covers, headers, flanges etc
DISHED END FORMING
Capacities :
Hydraulic Press 1000/500T - 2500mm * 4500mm daylight
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Application :
Dished End/Cone/Petal/ Pad Plate Ring / Segment/ Reducer
WELDING
Capacities :
GTAW, SAW, GMAW, FCAW etc.
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Application :
We have 6G Qualified welders
TESTING