top of page
IMG_20240605_162348 (1).jpg

COMPLETE DESIGN, SIMULATION, AND CALCULATIONS FOR AUTOCLAVE OPERATIONS
 

At John Galt, we specialize in the design and simulation of advanced autoclave systems tailored to meet diverse industrial needs. Our state-of-the-art design capabilities leverage cutting-edge simulation software to optimize performance, ensuring efficient operation under high pressure and temperature conditions. We meticulously analyze each component to enhance safety and reliability, meeting strict industry standards. Our team of experts collaborates closely with clients, providing customized solutions that integrate seamlessly into existing processes. With a commitment to innovation and quality, we deliver autoclaves that not only enhance production efficiency but also ensure superior product integrity.

GANTRY SYSTEM TO MOVE MATERIAL FROM STORAGE/PREHEATING TO AUTOCLAVE

We can design, manufacture, install and commission trolleys and gantry systems, including wiring 

CLAMPING ARRANGING WITH HYDRAULIC CYLINDERS, POWER PACKS 

We are able to provide synchronisation to clamp the high pressure operations, making it safer for all 

HIGH PRESSURE AUTOCLAVES UP TO 400 BAR 

Ideal for Ceramic and Glass, Pharmaceutical, Rubber and Plastics Industries

PRODUCT RANGE

BOILERS

STAINLESS STEEL BOILER.jpg

STAINLESS STEEL BOILER

Made for M/S BSES Rajdhani Power Limited under Larsen and Toubro

BOILER 

Made for M/S Navin Fluorine Limited under M/S Larsen & Toubrio

PRODUCT RANGE

STORAGE TANKS

200 KL LPG HORTON SPHERE.jpg

200 KL LPG HORTON SPHERE

Made for Bangladesh client, under M/S Optech Engineering Pvt Ltd

  • Ability to fabricate tanks made of Mild Steel, Aluminum, and Stainless Steel all grades

  • Up to 500kl tanks handling capacity

  • In house hyrdraulic, pneumatic, LPT testing capability

  • 6mm - 40mm thickness handling capacity

STORAGE TANKS 1.jpg
STORAGE TANKS 2.jpg
STORAGE TANKS 3.jpg
STORAGE TANKS 4.jpg

PRODUCT RANGE

SHELL AND TUBE TYPE HEAT EXCHANGERS

MATERIAL OF CONSTRUCTION

SPECIFICATIONS

  • Austenitic Stainless Steel (All 300 series)

  • Carbon Steel

  • Hastelloy*

  • Monel*

  • Cu-Ni Alloys 

  • Duplex

  • Alloy Steel 

  • Inconel*

  • Nickel 200

  • Titanium

  • Super Duplex 

Shell diameter 
Shell thickness 
Overall length 
Tube sheet thickness 
Max pressure 
Heat Transfer area 
Maximum weight 

-    Up to 5000mm
-    Up to 40mmn
-    Up to 40 meters
-    Up to 1 meter
-    300 bar
-    1 meter - 3000m2
-    Up to 300MT

HEAT EXCHANGERS 1.jpg
HEAT EXCHANGERS 2.jpg
HEAT EXCHANGERS 3.jpg
HEAT EXCHANGERS 4.jpg

PRODUCT RANGE

HEATERS

HP HEATER.jpg

HP HEATER

Andhra Pradesh Power Development Company Limited (APPDCL) Through Larsen & Toubro Limited

HP STEAM SUPERHEATER.jpg

HP STEAM SUPERHEATER 

Kellogg, Brown & Root Engineering (KBR) Through Larsen & Toubro Limited

HEATER.jpg

HEATER 

Vikram Sarabhai Space Centre (VSSC) 

Through Larsen & Toubro Limited

LP HEATER.jpg

LP HEATER 

Coastal Gujarat Power Limited (CGPL)

Through Larsen & Toubro Limited

OUR

FACILITY

Infrastructure.jpg

INFRASTRUCTURE

Capacities :
2 fabrication units ~11600 sq meter + 1 machine shop Maximum weight of job handled – 300 MT Over 20 E.O.T Cranes (10MT and 25MT capacity) 
Bay width -22 mts, length -  75 mts, height up to 14 mts
​
Application :
Ability to simultaneously execute several projects at a time, with segregation of area based on materials of construction
Design.jpg

DESIGN

Capacities :
Best in industry partners having thermal, mechanical design. Software used – HTRI, PV Elite, AutoCAD
​
Application :
Quick, dependable and efficient design available
Cutting.jpg

CUTTING

Capacities :
CNC Plasma Cutting M/c – 11000 X 3000mm travelling, SS Cutting up to 75mm thickness with bevel cutting 
Gas and Plasma Cutting machine – 100mm thickness in SS
​
Application :
Profile cutting of plate, baffle cutting, tube sheet cutting, bevel cutting of plate
Rolling.jpg

ROLLING

Capacities :
Faccin HAVS – 3170 – Hydraulic Plate rolling machine – 3000mm width * 80mm thick
​
Application :
Shell / Cone/ Pad Plate rolling
Drilling.jpg

DRILLING

Capacities :
CNC Deep Hole BTA Drilling M/C from Korea – 400*2000*1000 deep, 10 to 80 dia 
Radial Drilling Machine – 12 nos up to 2500mm arm length * 1500 mm height, Max hole 125 ‘O’
​
Application :
Tubesheet drilling up to 1000mm deep with F3 Finish Drilling and reaming of tube sheet, baffle plates, channel covers, headers, flanges etc
Dished End forming.jpg

DISHED END FORMING

Capacities :
Hydraulic Press 1000/500T  - 2500mm * 4500mm daylight
​
Application :
Dished End/Cone/Petal/ Pad Plate Ring / Segment/ Reducer
Welding.jpg

WELDING

Capacities :
GTAW, SAW, GMAW, FCAW etc.
​
Application :
We have 6G Qualified welders
Testing.jpg

TESTING

Capacities :
400 bar air compressor from Bauer
​
Application :
Hydraulic, Pneumatic, Helium Leak, Penetrant flow , Radiographic, Ultrasonic, PMI testing
bottom of page